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Gallery Disclosure
Gallery Disclosure
The projects showcased in this gallery represent only a selection of our work. We have received permission from these clients to feature their projects on our website. This is not a comprehensive list of all the projects we have completed.
3-Axis Glue Dispensing Machine
3-Axis Glue Dispensing Machine
This video demonstrates the capabilities of a 3-axis glue dispensing machine equipped with both PLC and PC-based controllers. The PC receives G-Code data from any CAD software and precisely controls three closed-loop servo motors. Additionally, the PLC manages two glue servo valves, opening and closing them based on the required positions for accurate glue application.
Key Components:
PLC: Fatek
Interface: PC
Servo Motor and Drivers: ESTUN
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
September 2013
Concrete batching plant Automatic control system
Concrete batching plant Automatic control system
Key Components:
PLC: Fatek
HMI: K_View
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: D-Arakelian Inc.
August 2012
Flying Saucer Coaster Control System
Flying Saucer Coaster Control System
Key Components:
PLC: Fatek
VFD: Invt
Client: Leon & Fazel Industrial Group.
August 2012
Thermo-Forming Machine control system
Thermo-Forming Machine control system
Thermo-forming machine controller overhaul.
The original controller was replaced with a new HMI and PLC
Key Components:
PLC: Fatek
HMI: 12.1" K-View
Client: Firoz Baspar Yaran Inc.
May 2012
100KVA-3 Pole automatic transfer switch with diesel generator starter
100KVA-3 Pole automatic transfer switch with diesel generator starter
Key Components:
ComAP: InteliLite AMF 25
Client: Ghorbani Inc.
April 2011
Hydraulic elevator control system
Hydraulic elevator control system
Key Components:
PLC: Fatek
Client: Vagrik LLC
December 2010
2-Layer PVC Plastic Sheet Production Line
2-Layer PVC Plastic Sheet Production Line
Fully Automatic PVC Plastic Sheet Line with winder and cutter
Key Components:
PLC: Fatek
HMI: 12.1" K-View
Servo Motor and Drivers: ESTUN
VFD: Invt
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: Manook Machinery Co.
July 2010
Power Distribution Panels (PDP)
Power Distribution Panels (PDP)
380 V AC, 3-Phase, 630 A,
November 2009
Power factor correction (PFC) capacitor Panel
Power factor correction (PFC) capacitor Panel
380 V AV, 3-Phase, 200 A, 100 Kvar Capacitor Bank
Client: Mahsan Inc.
November 2009
Concrete batching plant control system, 70 cubic meter
Concrete batching plant control system, 70 cubic meter
Client: D-Arakelian Inc.
October 2009
Brush Making Machine Control System
PLC-based control system connected to two AC servo motors for precise control along two axes, and a VFD controller for regulating the stroke system. The system is operated via a 12-inch HMI for intuitive user interaction.
The machine automates the process of inserting brush plastic hair into a pre-made plastic base with small chambers. Here's how it works:
1- Positioning the Base: The holding clamp moves to specific X and Y coordinates based on a programmed database. Each chamber in the plastic base is aligned with the inserter hammer.
2- Insertion Process: The inserter hammer continuously operates, inserting the brush plastic hair into the aligned chambers.
3- Precision and Sensitivity: The movement of the base is highly sensitive and precise. The base must be perfectly positioned to ensure that the hair is correctly inserted into each chamber without interruption.
This system ensures efficient and accurate placement of brush plastic hair, enhancing productivity and quality in the manufacturing process.
Key Components:
PLC: Fatek
HMI: HiTECH
Servo Motor and Drivers: ESTUN
VFD: Invt
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: Mahsan Inc.
September 2009
Plastic Injection Molding Machine Control System
Plastic Injection Molding Machine Control System
PLC Based plastic injection molding machine control system
overhaul.
Key Components:
PLC: Fatek
HMI: K-View
Temperature Controller: Delta
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: Saeed Kangarani LLC.
September 2009
Cut-to-Length Controller
Cut-to-Length Controller
The system features a compact PLC-based controller designed to manage a pneumatic guillotine cutter. The PLC is connected to a rotary encoder, which measures the length of the products with an accuracy of ±0.5 mm. Based on these measurements, the PLC sends precise cut commands to the cutter, ensuring accurate and consistent product lengths.
May 2009
Plastic Profile Production Line
Plastic Profile Production Line
Central Control System for plastic extruder profile line with puller and cutter.
Central Control System for plastic extruder profile line with puller and cutter.
Key Components:
PLC: Fatek
HMI: PanelVisa
VFDs: Invt & Delta
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: Baspar Imani Inc.
April 2009
Three Layers Plastic Pipe Production Line ( 3-Lines)
Three Layers Plastic Pipe Production Line ( 3-Lines)
Central Control System for Multi-Layer Plastic Extrusion
Central Control System for Multi-Layer Plastic Extrusion
The central control system is designed to manage three primary plastic extruders along with a co-extruder and downstream line, including vacuum tanks, cooling tank, puller, winder, and cutter. The primary extruders supply melted plastic to a three-layer die, while the co-extruder provides melted plastic to create a precise indicator line on the outer surface of the pipe.
Key features of the PLC (Programmable Logic Controller) include:
Thermal Management: Controls 40 thermal zones with an accuracy of ±0.2°C, ensuring precise temperature regulation for optimal extrusion quality.
Speed Synchronization: Coordinates the speeds of the three main extruders, the co-extruder, the puller, the winder, and the cutter, maintaining seamless operation and consistent product quality.
This advanced control system ensures high precision, efficiency, and reliability in the plastic extrusion process.
Key Components:
PLC: Fatek
HMI: PanelVisa
Servo Motor and Drivers: ESTUN
VFDs: Invt
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: Baspar Sanat Pajoh Inc.
March 2009
Plastic Profile Production Line
Plastic Profile Production Line
Central Control System for plastic extruder profile line with puller and cutter.
Central Control System for plastic extruder profile line with puller and cutter.
Key Components:
PLC: Fatek
HMI: PanelVisa
VFDs: Invt
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: Khosrojerdi Co.
January 2009
Concrete batching plant control system, 70 cubic meter
Concrete batching plant control system, 70 cubic meter
Client: Arakelian Inc.
August 2008
240KVA-3 Pole automatic transfer switch with diesel generator starter
240KVA-3 Pole automatic transfer switch with diesel generator starter
Key Components:
ComAP: InteliLite AMF 25
Client: Hacoupian Co.
June 2008
Conveyor Motor control panel
Conveyor Motor control panel
Project Name: Automatic Potato Chips Making Machine
Ten motor controller :
4- Constant Speed Conveyor
6-variable Speed Conveyor
Key Components:
VFDs: Invt
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: Nazaryan Co.
July 2007
Three Layers Plastic Pipe Production Line
Three Layers Plastic Pipe Production Line
Central Control System for Multi-Layer Plastic Extrusion
Central Control System for Multi-Layer Plastic Extrusion
The central control system is designed to manage three primary plastic extruders along with a co-extruder and downstream line, including vacuum tanks, cooling tank, puller, winder, and cutter. The primary extruders supply melted plastic to a three-layer die, while the co-extruder provides melted plastic to create a precise indicator line on the outer surface of the pipe.
Key features of the PLC (Programmable Logic Controller) include:
Thermal Management: Controls 40 thermal zones with an accuracy of ±0.2°C, ensuring precise temperature regulation for optimal extrusion quality.
Speed Synchronization: Coordinates the speeds of the three main extruders, the co-extruder, the puller, the winder, and the cutter, maintaining seamless operation and consistent product quality.
This advanced control system ensures high precision, efficiency, and reliability in the plastic extrusion process.
Key Components:
PLC: Fatek
HMI: PanelVisa
Servo Motor and Drivers: ESTUN
VFD: Invt
Designed and programmed by Ingenious Control Systems Inc. (formerly Amasia Automation).
Client: Baspar Sanat Pajoh Inc.
July 2007
6 Thermal zone Plastic Extruder Controller
6 Thermal zone Plastic Extruder Controller
July 2005
Press Brake Machine Controller
Press Brake Machine Controller
Client: Baghdasarian Machinery Co.
October 2004
Plastic Injection Molding Machine Control Panels
Plastic Injection Molding Machine Control Panels
Micro-controller Based injection plastic molding machine
December 2002
Custom ATS
(Automatic Transfer Switch)
Custom ATS
(Automatic Transfer Switch)
November 2002
24 Thermal zone Plastic Extruder Control Panel
24 Thermal zone Plastic Extruder Control Panel
Client: Kajaran Machinery LLC.
September 2001
Plastic Injection Molding Machine Control Panel
Plastic Injection Molding Machine Control Panel
Electromechanical control panel for plastic injection machinery was designed to manage and control the various processes involved in plastic injection molding.
Control of Injection Process
Temperature Control
Clamping System Control:
August 2001
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